Product Decisions Under Bottlenecked Operations Youngstown Glass Company manufac
ID: 2533299 • Letter: P
Question
Product Decisions Under Bottlenecked Operations
Youngstown Glass Company manufactures three types of safety plate glass: large, medium, and small. All three products have high demand. Thus, Youngstown Glass is able to sell all the safety glass that it can make. The production process includes an autoclave operation, which is a pressurized heat treatment. The autoclave is a production bottleneck. Total fixed costs are $85,000 for the company as a whole. In addition, the following information is available about the three products:
a. Determine the contribution margin by glass type and the total company income from operations for the budgeted units of production.
b. Prepare an analysis showing which product is the most profitable per bottleneck hour.
Large Medium Small Unit selling price $184 $160 $100 Unit variable cost 130 120 76 Unit contribution margin $ 54 $ 40 $ 24 Autoclave hours per unit 3 2 1 Total process hours per unit 5 4 2 Budgeted units of production 3,000 3,000 3,000Explanation / Answer
a. Determine the contribution margin by glass type and the total company income from operations for the budgeted units of production.
Large
Medium
Small
Total
Units produced
3,000.00
3,000.00
3,000.00
Revenues
552,000.00
480,000.00
300,000.00
1,332,000.00
Variable costs
390,000.00
360,000.00
228,000.00
978,000.00
Contribution margin
162,000.00
120,000.00
72,000.00
354,000.00
Fixed costs
85,000.00
Income from operations
269,000.00
b. Prepare an analysis showing which product is the most profitable per bottleneck hour.
Large
Medium
Small
Contribution margin
162,000.00
120,000.00
72,000.00
Autoclave hours per unit
3 Hours
2 Hours
1 Hours
Unit contribution margin per production bottleneck hour
54,000.00
60,000.00
72,000.00
Large
Medium
Small
Total
Units produced
3,000.00
3,000.00
3,000.00
Revenues
552,000.00
480,000.00
300,000.00
1,332,000.00
Variable costs
390,000.00
360,000.00
228,000.00
978,000.00
Contribution margin
162,000.00
120,000.00
72,000.00
354,000.00
Fixed costs
85,000.00
Income from operations
269,000.00
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