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Manny Fold owns a factory that specializes in making titanium valves for high pe

ID: 2565581 • Letter: M

Question

Manny Fold owns a factory that specializes in making titanium valves for high performance engines on a just in time basis. Thus, Manny produces what he sells in a particular month. There are no inventories of finished goods or work in process. However, Manny does require that an inventory of direct raw materials equal to 20% of next month’s production requirement be available at the end of each month. To build his business and gain new customers Manny has extended generous credit terms to his customers. While Manny is confident about the fundamentals of his business, he is concerned about the possible income and cash flow implications.

The variable costs of producing a valve are budgeted at $7.20 per valve for direct materials (3/4 pound of titanium alloy costing $9.60 per pound), $2.80 per valve for direct labor, and $5.50 per valve for variable manufacturing overhead. Fixed manufacturing overhead is budgeted at $74,700 per month during the 2nd quarter. The detailed components of variable and fixed overhead are as listed below.

For variable overhead, electric power is budgeted at $2.30 per unit, indirect labor is budgeted at $2.50 per unit, and supplies are budgeted at $.70 per unit. For fixed overhead depreciation is budgeted at

$10,000 per month, Supervision and other factory salaries are budgeted at $40,000 per month, property tax and insurance combined are budgeted at $8,000 per month (which have been paid in advance through June 15 – see below), maintenance is budgeted at $7,000 per month, licensing fees and permits to use proprietary technology are budgeted at $3,400 per month, and other miscellaneous fixed overhead expenses are budgeted at $6,300 per month.

Manny’s customers drive a hard bargain because they can easily switch suppliers. They all do pay eventually, but many of them take their time about doing so and Manny is reluctant to get tough with them for fear they will take their business elsewhere. He tells you that all his sales are on credit (no cash sales). He typically collects only 10% of sales in the month of the sale, 30% of sales in the month after the sale and 60% of sales two months later (for example 10% of June sales would be collected in June, 30% in July and 60% in August). On the other hand, he must pay for 70% of his materials purchases in the same month of the purchase and 30% in the month after. Cash costs of labor and overhead other than depreciation, property taxes and insurance are paid in the same month they are incurred. Property taxes and insurance are paid in advance through June 15. The amount due for the next 6 months (starting June 16) must be paid in early June.

All of the selling and administrative expenses are fixed. Monthly fixed selling and administrative costs, other than interest, amount to $43,600, of which $6,000 is depreciation. These operating costs, excepting depreciation, are paid in cash in the month incurred. Manny has large tax loss carry forwards from a previous unsuccessful business venture. Therefore, he does not expect to pay any income taxes this year. (In other words you may ignore income taxes).

Manny plans to buy new equipment costing $80,000 during the month of June. This equipment will be ready for use starting in July.

The budgeted selling price of valves for April, May, and June is $23 per valve. Because of market competition there is not much flexibility to adjust the price and the price is expected to be stable during the 2nd quarter. Manny budgeted sales in units for April at 17,000 units. For May he expects to sell only 18,500 units. He has projected sales of 20,000 units for June and 18,000 units for July.

Manny requires a minimum cash balance of $10,000 at the end of each month. If the budgeted month end cash balance will fall below this level Manny plans to borrow enough cash at the beginning of that same month to keep his ending balance up to the minimum level. Manny’s bank charges him interest at the rate of ½ % per month on the balance outstanding during that month. Manny’s bank charges him interest at the rate of ½ % per month on the balance outstanding during that month. Manny pays the interest at the beginning of the following month and plans to repay as much as he can at the beginning of that month without letting his budgeted cash balance go below $10,000 at month end. (On the budgeted income statement round interest expense to the nearest dollar)

The company’s managerial accountant has resigned unexpectedly before the 2nd quarter budget could be completed. You have been contracted to complete the master budget for June and for the 2nd quarter (including some missing numbers from May). Balances as of March 31 for all relevant accounts have already been calculated by this accountant together with some of the amounts for April and May. You may assume that these balances and amounts shown in the tables below are correct.

REQUIREMENTS:  Round all numbers & $ amounts to the nearest whole number or dollar.

1) Construct Manny’s budgeted income statement for June and the total for the 2nd quarter. April and May have alrerady been provided. Complete the template provided below. Show your calculation where indicated on the extra page provided.

2) Using the same forecast as in requirement 1 construct Manny's budget for raw materials purchases in June and the total for the 2nd quarter (You will also have to complete the budget for May) Complete the template provided which already has information for April and May.

3) Using the same forecast as you used in requirement 1 construcy Manny's cash budgets for June and the total for 2nd quarter(You will also have to provide the missing number for May payments for purchases). Complete the templates provide below which already have information for April and May. Show your calculations where indicated on the extra page provided.

4) Using the same forecast as you used in requirement 1 construct Manny's budgeted balance sheet at the end of June. Complete the template provided which already has the March 31 balances.

5) During March, Manny actually produced and sold 16,500 valves. Actual sales revenues were $$381,950. Actual cost and the original March budget based on 16,000 valves were as detailed in the table below. Complete the table by constructing a flexible budget based on $16,500 valves and determining the variances for the performance report. Use the template provided below for your answer

6) Write a brieft report explaining some possible reasons why Manny's profit were different from the amount projected in the master budget for March.

REQUIREMENT 1

Budgeted Income Statement

Direct Material

used

($122,400)

($133,200)

($47,600)

($51,800)

($74,700)

($43,600)

($43,600)

$ 9,200

$0

$9,200

SHOW CALCULATIONS FOR JUNE AMOUNTS

JUNE

Show Calculations for all items not marked NA

SALES REVENUES

DIRECT MATERIALS USED

DIRECT LABOR

VARIABLE OVERHEAD

CONTRIBUTION MARGIN

NA - ADDITION/SUBTRACTION ONLY

FIXED OVERHEAD

FIXED OPERATING EXPENSES

OPERATING INCOME

NA - ADDITION/SUBTRACTION ONLY

INTEREST EXPENSE

NET INCOME

NA - ADDITION/SUBTRACTION ONLY

REQUIREMENT #2   BUDGETED PURCHASES OF TITANIUM ALLOY (direct material)

Valves to be produced

17,000

18,500

20,000

X Pounds per unit

0.75

0.75

Titanium to be used

12,750

13,875

Desired ending inventory (20%)

2,775

Pounds of Titanium Needed

15,525

Less: Beginning Inventory

2,550

2,775

Pounds to be purchased

12,975

Cost per pound

$9.60

Cost of Purchases

$124,560

REQUIREMENT #3

COMPUTATION OF CASH COLLECTIONS (Use this to calculate March & Feb sales)

Sales Made 2 Months Ago

$213,900

$220,800

Sales Made 1 Month Ago

$110,400

$117,300

Sales Made this Month

$39,100

$42,550

Total Cash Collections

$363,400

$380,650

Show Calculation for June Total Cash Collections

REQUIREMENT #3 (CONTINUED)

COMPUTATION OF CASH PAYMENTS - SHOW CALCULATIONS ON NEXT PAGE

Payments for purchases of materials

Payments for direct Labor

$47,600

Payments for Variable Overhead

$93,500

Payments for Fixed Overhead

$56,700

Payments for Property Taxes and Insurance

$0

$0

Payments for other operating expenses

$37,600

$37,600

Capital Expenditures

$0

$0

Total Cash Payments

$357,584

COMBINED CASH BUDGET- SHOW CALCULATIONS ON NEXT PAGE

Beginning Balance of Cash

$10,324

$16,140

Cash Collections

$363,400

$380,650

Total cash available

$373,724

$396,790

Less: Cash Payments

$357,584

Ending Cash Balance Before Financing:

$16,140

Borrowings

Repayments

Interest Payments

End Cash Balance

$16,140

Show Calculations for all items not marked NA

Payments for purchases of materials for MAY

Payments for purchases of materials for JUNE

Payments for direct Labor

Payments for Variable Overhead

Payments for Fixed Overhead

Payments for Property Taxes and Insurance

Payments for other operating expenses

Capital Expenditures

Total Cash Payments

NA - ADDITION/SUBTRACTION ONLY

Beginning Balance of Cash

NA- Amounts Already Provided

Cash Collections

NA- Amounts Already Provided

Total cash available

NA- Amounts Already Provided

NA - Addition/Subtraction Only

Less: Cash Payments

Ending Cash Balance Before Financing:

Borrowings

Interest Payments

End Cash Balance

NA - Addition/Subtraction Only

NA - Addition/Subtraction Only

ASSETS:

Current Assets

$10,324

Accounts Receivable

$545,100

Inventory (raw materials)

$24,480

Prepaid Insurance and Property Taxes

$20,000

Total Current Assets

$599,904

Equipment and Furniture

$880,000

Accumulated Depreciation

($540,000)

Equipment & Furniture (net)

$340,000

Total Assets

$939,904

LIABILITIES AND EQUITY

Liabilities (all current)

Accounts Payable

$34,992

Interest Payable

Bank Loans Payable

Total Liabilities

$34,992

Owner’s Equity

$904,912

Total Liabilities and Equity

$939,904

Actual Costs and Template for Requirement #5 Use this page to answer this requirement.

Cost Item

Actual results

Flexible Budget Variance

Flexible Budget for 16,500 units

Sales Volume Variance

Static Master Budget for 16,000 units

Sales Revenues

$381,950

$368,000

Direct Materials used

$118,720

$115,200

Direct Labor

$45,600

$44,800

Electric Power

$38,454

$36,800

Indirect Labor

$49,360

$40,000

$16,686

$11,200

Supervision and other salaries

$37,858

$40,000

Maintenance

$8,925

$7,000

Insurance and property tax

$8,000

$8,000

Permits and license fees

$3,400

$3,400

Factory depreciation

$10,000

$10,000

Other Overhead expenses

$8,650

$6,300

Total Production Expenses

$322,700

Total Selling & Administrative Expenses

$39,867

$43,600

Total Expenses

$366,300

Operating Income

$1,700

REQUIREMENT 6 (SPACE FOR REPORT)

April May June 2nd Quarter Sales revenue $391,000 $425,500

Direct Material

used

($122,400)

($133,200)

Direct Labor

($47,600)

($51,800)

Variable Overhead ($93,500) ($101,750) Contribution Margin $127,500 Fixed Overhead ($74,700)

($74,700)

Fixed Operating Expense

($43,600)

($43,600)

Operating Income

$ 9,200

Interest Expense

$0

Net income

$9,200

Explanation / Answer

20% of Next Month production

Apr Sales *60% + May Sales *3

0% + Jun Sales * 10%



REQUIREMENT 1 Budgeted Income Statement April May June 2nd Quarter Sales revenue $391,000 $425,500 $460,000 $1,276,500 Direct Material ($122,400) ($133,200) ($144,000) ($399,600) Direct Labor ($47,600) ($51,800) ($56,000) ($155,400) Variable Overhead ($93,500) ($101,750) ($110,000) ($305,250) Contribution Margin $127,500 $138,750 $150,000 $416,250 Fixed Overhead ($74,700) ($74,700) ($74,700) ($224,100) Fixed Operating Expense ($43,600) ($43,600) ($43,600) ($130,800) Operating Income $9,200 $20,450 $31,700 $61,350 Interest Expense $0 $563 Net income $9,200 $20,450 $31,137 $60,787
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