Academic Integrity: tutoring, explanations, and feedback — we don’t complete graded work or submit on a student’s behalf.

Venlaz Corp makes small motorcycles. The monthly demand ranges from 80 to 100 mo

ID: 2567529 • Letter: V

Question

Venlaz Corp makes small motorcycles. The monthly demand ranges from 80 to 100 motorcycles. The average demand is 92 motorcycles. The plant operates 300 hours a month. Each cycle takes approximately 1.5 hours If the company adds a new line of scooters, initial demand will be 20 per month. Each scooter will take1 hour to make. To offset approaching production capacity, expanding the assembly line is possible. This will decrease manufacturing time for all products by 20%. However, this will increase the costs of cycles from $400 to $500 and scooters from $200 to $240·The change will also cause increases in prices from $700 to $750 for cycles and from $450 to $500 for scooters. What is the average waiting time for cycles if they are the only item manufactured? a. b. What are the average waiting times if both cycles and scooters are produced and the assembly line is not enlarged? c. What are the average waiting times if both cycles and scooters are produced and the assembly line is enlarged? d. What is the expected monthly margin without scooters if the company sells all 92 cycles it manufactures? e. What are the expected monthly contribution margins if scooters are made with the current assembly line and with the new assembly line? Assume average sales and that sales equal production f. What action do you recommend?

Explanation / Answer

Answer:

a.            What is the average waiting time for cycles if they are the only item manufactured?

Waiting time

= [92 × (1.5)2] / {[2 × [300 hr. a month - (92 × 1.5)]}

= 0.639 hours

_____________________________________________________________________

b.            What are the average waiting times if both cycles and scooters are produced and the assembly line is not enlarged?

Waiting time

= (92 × (1.5)2) + (20 × 1) / {2 × [300 - (92 × 1.5) - (20 × 1)]}

= 227/284

= 0.799 hours

__________________________________________________________________

c.             What are the average waiting times if both cycles and scooters are produced and the assembly line is enlarged?

Waiting time

= (92 × (1.2)2) + (20 × (0.8)2) / {2 × [300 - (92 × 1.2) - (20 × 0.8)]}

= 145.28/347.2

= 0.418 hours

____________________________________________________________________

d.            What is the expected monthly margin without scooters if the company sells all 92 cycles it manufactures?

Expected monthly margin without scooters:

Motorcycle sales (92 × $700)

$64,400

Manufacturing costs (92 × $400)

36,800

Expected margin

$27,600

_______________________________________________________________________

e.            What are the expected monthly contribution margins if scooters are made with the current assembly line and with the new assembly line? Assume average sales and that sales equal production.

Without changing assembly line:

Motorcycle sales (92 × $700)

$64,400

Scooter sales (20 × $450)

9,000

   Total expected sales

73,400

Manufacturing costs:

   Motorcycles (92 × $400)

$36,800

   Scooters (20 × $200)

4,000

40,800

Expected margin

$32,600

        With new assembly line:

Motorcycle sales (92 × $750)

$69,000

Scooter sales (20 × $500)

10,000

   Total expected sales

79,000

Manufacturing costs:

   Motorcycles (92 × $500)

$46,000

   Scooters (20 × $240)

4,800

50,800

Expected margin

$28,200

_____________________________________________

f.             What action do you recommend?

Unless there are critical customer relation problems with a slower response time, the scooters should be added without changing the assembly line. The expected margin is $4,400 higher without the new assembly line ($32,600 - $28,200).

Motorcycle sales (92 × $700)

$64,400

Manufacturing costs (92 × $400)

36,800

Expected margin

$27,600