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Business Case The production process of a furn iture manufacturer consists of fo

ID: 2890419 • Letter: B

Question

Business Case

The production process of a furn

iture manufacturer consists of

four major operations: milling,

planning, sanding and inspection. A

ssume there are three or fo

ur mills, two planners, three

sanders, and one automated inspect

ion machine. The data for arr

ivals and process is as follows:

1.

Cherry job arrives every 4 minutes.

2.

Oak job arrives every 5 minutes

3.

There is one operator works at the milling station, the setup t

ime is 1.5 minute. One

operator works at planning sta

tion, the setup time is 2 minutes

. One operator works at

sanding station with setup time

1.5 minutes. After the machine/

part set up, the machine

will start process (and the opera

tor will be free for the next

job)

4.

Process time at the mill operation takes 8 minutes.

5.

Process time at the planning operation takes 8 minutes.

6.

Process time at the sanding operation is 5 minutes.

7.

Inspection time is a constant of 2 minutes.

10.

Cherry jobs are served at m

illing, move to sanding, and finally

to inspection. Oak jobs are

served at planning, then sandi

ng, and finally inspection.

12.

There are finite buffer in fr

ont of each operation. The buffer

sizes are 8 in front of the

mill, 4 in front of the planers

, 6 in front of the sanders and

3 in front of inspection. When

jobs cannot join a queue because it is full. They are rejected

from the system.

14.

Each track can carry 20 cherr

y products or 25 oak products (ass

ume each truck only ship

one type of product)

1.

How many cherry jobs are completed?

2.

How many oak jobs are completed?

3.

What is the average time in the system for a cherry job?

4.

What is the average time in the system for an oak job?

5.

What is the utilization of mills, planners, sanders and the ins

pection machine?

6.

What is the utilization of mill operator?

7.

What is the utilizati

on of planner operator?

8.

What is the utilizati

on of sander operator?

9.

How many jobs are rejected from

the mill because of the queues

is full?

10.

How many jobs are rejected from

the sander because of the queue

s is full?

11.

How many jobs are rejected from th

e planner because of the queu

es is full?

12.

How many jobs are rejected from the inspection because of the q

ueues is full?

13.

How many trucks of cherr

y products are shipped?

14.

How many trucks of oak products are shipped?

Explanation / Answer

(1) Cherry job arrives every 4 minutes. So the number of jobs that can be completed are given by the reciprocal 1/4=0.25

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