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Question 1: June, a facility engineer at the Mississauga plant of Computer Produ

ID: 3195338 • Letter: Q

Question

Question 1: June, a facility engineer at the Mississauga plant of Computer Products Corporation (CPC), is studying a process selection decision at the plant. A new machine is to be manufactured and she must decide whether the machine will be auto-assembled or manually assembled. The decision is complicated by the fact that annual production volume is expected to increase by almost 50% over three years. June has developed these estimates for two alternatives for the machine assembly process:

Auto-

Assembly

Process

Manual

Assembly

Process

Annual fixed cost

$690,000

$269,000

Variable cost per product

$29.00

$31.00

Estimated annual production

(in number of products):

Year 1

150,000

150,000

Year 2

190,000

190,000

Year 3

220,000

220,000

Which production process would be the least-cost alternative in Years 1, 2, and 3?.

How much would the variable cost per unit have to be in Year 2 for the auto-assembly process to justify the additional annual fixed cost for the auto-assembly process over the manual assembly process?

Write algebraic solution for both parts. Introduce your variables before you choose to use that variable in an equation.

Auto-

Assembly

Process

Manual

Assembly

Process

Annual fixed cost

$690,000

$269,000

Variable cost per product

$29.00

$31.00

Estimated annual production

(in number of products):

Year 1

150,000

150,000

Year 2

190,000

190,000

Year 3

220,000

220,000

Explanation / Answer

First Answer

The bold answers are the least cost alternative in Year 1, Year 2 and Year 3

690,000 + 29*150,000 = 5,040,000

Year 2

Year 3

Second Answer

Let the variable cost per unit have to be in Year 2 for the auto-assembly process be x

we can write the equation as,

690,000 + x*190,000 < 269,000 + 31*190,000

=> x < 28.784

So, the variable cost per unit have to be in Year 2 for the auto-assembly process should be less than $ 28.784 in order to justify the additional annual fixed cost for the auto-assembly process over the manual assembly process

Auto Assembly Process Manual Assembly Process Year 1

690,000 + 29*150,000 = 5,040,000

269,000 + 31*150,000 = 4,919,000

Year 2

690,000 + 29*190,000 = 6,200,000 269,000 + 31*190,000 = 6,159,000

Year 3

690,000 + 29*220,000 = 7,070,000 269,000 + 31*220,000 = 7,089,000
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