Cornerstone Exercise 15.1 Continuous Flow vs. Departmental Flow Manufacturing An
ID: 338629 • Letter: C
Question
Cornerstone Exercise 15.1
Continuous Flow vs. Departmental Flow Manufacturing
Anderson Company has the following departmental manufacturing structure for one of its products:
Required:
1. Calculate the total time it takes to produce a batch of 20 units using Anderson's traditional departmental structure.
minutes
2. Using cellular manufacturing, how much time is saved producing the same batch of 20 units?
minutes
Assuming the cell operates continuously, what is the production rate?
units per hour
Which process controls this production rate?
- Select your answer -Molding processWelding processPolishing process Assembly processItem 4
3. What if the processing times of molding, welding, and assembly are all reduced to six minutes each? What is the production rate now?
units per hour
How long will it take to produce a batch of 20 units?
minutes
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1. How long will it take for one unit to get through the process? Consider that batches must wait for a preceding batch and a subsequent setup before beginning a process. Once a batch starts a process, units are processed sequentially; as units are finished, they must wait for the other units to be finished before the entire batch moves to the next process. How much time does the batch spend waiting?
2. How long does it take for one unit to get through the process? How long before the second unit can be started?
3. Be sure to consider any bottlenecks.
Cornerstone Exercise 15.1
Continuous Flow vs. Departmental Flow Manufacturing
Anderson Company has the following departmental manufacturing structure for one of its products:
After some study, the production manager of Anderson recommended the following revised cellular manufacturing approach:
Required:
1. Calculate the total time it takes to produce a batch of 20 units using Anderson's traditional departmental structure.
minutes
2. Using cellular manufacturing, how much time is saved producing the same batch of 20 units?
minutes
Assuming the cell operates continuously, what is the production rate?
units per hour
Which process controls this production rate?
- Select your answer -Molding processWelding processPolishing process Assembly processItem 4
3. What if the processing times of molding, welding, and assembly are all reduced to six minutes each? What is the production rate now?
units per hour
How long will it take to produce a batch of 20 units?
minutes
Explanation / Answer
Cornerstone Exercise 15.1
Continuous Flow vs. Departmental Flow Manufacturing
Anderson Company has the following departmental manufacturing structure for one of its products:
Required:
1. Calculate the total time it takes to produce a batch of 20 units using Anderson's traditional departmental structure.
minutes
2. Using cellular manufacturing, how much time is saved producing the same batch of 20 units?
minutes
Assuming the cell operates continuously, what is the production rate?
units per hour
Which process controls this production rate?
- Select your answer -Molding processWelding processPolishing process Assembly processItem 4
3. What if the processing times of molding, welding, and assembly are all reduced to six minutes each? What is the production rate now?
units per hour
How long will it take to produce a batch of 20 units?
minutes
Hide Feedback
Partially Correct
Check My Work Feedback
1. How long will it take for one unit to get through the process? Consider that batches must wait for a preceding batch and a subsequent setup before beginning a process. Once a batch starts a process, units are processed sequentially; as units are finished, they must wait for the other units to be finished before the entire batch moves to the next process. How much time does the batch spend waiting?
2. How long does it take for one unit to get through the process? How long before the second unit can be started?
3. Be sure to consider any bottlenecks.
Cornerstone Exercise 15.1
Continuous Flow vs. Departmental Flow Manufacturing
Anderson Company has the following departmental manufacturing structure for one of its products:
After some study, the production manager of Anderson recommended the following revised cellular manufacturing approach:
Required:
1. Calculate the total time it takes to produce a batch of 20 units using Anderson's traditional departmental structure.
minutes
2. Using cellular manufacturing, how much time is saved producing the same batch of 20 units?
minutes
Assuming the cell operates continuously, what is the production rate?
units per hour
Which process controls this production rate?
- Select your answer -Molding processWelding processPolishing process Assembly processItem 4
3. What if the processing times of molding, welding, and assembly are all reduced to six minutes each? What is the production rate now?
units per hour
How long will it take to produce a batch of 20 units?
minutes
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