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Operation Research (Optimization) Linear Programming Problem A company wants to

ID: 354116 • Letter: O

Question

Operation Research (Optimization)

Linear Programming Problem

A company wants to manufacture three products over a 2-year (4 quarters) planning horizon. The table below provides the revenue (i.e. selling price) for each product. The table also presents the number of worker-hour to produce one unit of each product.

Product

Selling Price (1st year)

Selling Price (2nd year)

worker-hour to produce one unit

A

1100

1250

13

B

1100

1200

14

The table below provides the maximum demand for each period, which are expected to be similar for all the products:

Quarter

1

2

3

4

Year 1

200

200

250

300

Year 2

220

220

250

300

The company has a commitment to produce and ship 75% of the maximum demand for each period. The company has 60 workers available. Each worker can work for 160 hours per quarter. Each worker costs $30 per hour (including benefits). Overtime is allowed with the cost of 50$ per hour (including benefits). The manager is also allowed to hire and lay off workers if necessary. The costs of hiring a new worker in the first year and the second year are estimated to be $2600 and $2800, respectively. The costs to lay-off a worker in the first year and the second year are estimated to be $1400 and $1600, respectively. Moreover, the manager is allowed to keep and use inventory. The company expects the holding costs to be $5 for one period (per item) and remains constant over the planning horizon for all the products.

1. What are the variables?

2. What are the Objective Function and the constraints of this problem?

Product

Selling Price (1st year)

Selling Price (2nd year)

worker-hour to produce one unit

A

1100

1250

13

B

1100

1200

14

Explanation / Answer

1.

2.

if E(i+1)-E(i) <= , value = 0

if E(i)- E(i + 1) <= 0, value = 0

Constraints are

Pa1+ Pb1<= 200 >= 0.75*200

Pa2+ Pb2<= 200 >= 0.75*200

Pa3+ Pb3<= 250 >= 0.75*250

Pa4+ Pb4<= 300 >= 0.75*300

Pa5+ Pb5<= 220 >= 0.75*220

Pa6+ Pb6<= 220 >= 0.75*220

Pa7+ Pb7<= 250 >= 0.75*250

Pa8+ Pb8<= 300 >= 0.75*300

Inv (i) = Pa(i+1)+Pb(i+1) - Pa(i)+Pb(i) >= 0

Pa(i) * 13+ Pb(i) * 14 = (E(i)* 160 + O (i)

All variables >= 0

The variables are units produced of A in each quarter Pai for i=1 to 8 units produced of A in each quarter Pbi for i=1 to 8 The number of employees in each quarter Ei for i=1 to 8 Hours of OT per quarter Oi for i=1 to 8
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