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Consuelo Chua, Inc., is a disk drive manufacturer in need of an aggregate plan f

ID: 363236 • Letter: C

Question

Consuelo Chua, Inc., is a disk drive manufacturer in need of an aggregate plan for July through December. The company has gathered the following data. There are 8 hours of production per day.

Costs

Holding cost

$8/disk

drive/Month

Subcontracting

$80/disk

Regular-time labor

$12/hour

Overtime labor

$18/hour

Hiring cost

$40/worker

Layoff cost

$80/worker

Other Data

Current workforce (June)

8

Labor-hours/disk

4

Workdays/month

20

Beginning Inventory

150

drives*

Ending Inventory

drives

*Note that there is no holding cost for June.

What will the following strategy cost?

This exercise only contains part a.

a) Vary the workforce so that production approximates demand. Chua had eight workers on board in June. (Enter all responses as whole numbers). Fill in the table below. (Enter all responses as whole numbers. In the hire/layoff column, use positive numbers for hireslong dash—plus signs omitted; negative numbers for layoffs.)

Plan A

Month

Demand*

Beginning Inventory

Personnel onStaff**

Units

Produced

Hire / Layoff

0

June

150

8

1

July

400

2

August

500

3

September

550

4

October

700

5

November

800

6

December

700

* No costs are incurred for unmet demand. **When computing "Personnel on Staff," if 0.5 or more of an employee is needed round up and hire one more employee; if less than 0.5, round down.

Costs

Holding cost

$8/disk

drive/Month

Subcontracting

$80/disk

drive

Regular-time labor

$12/hour

Overtime labor

$18/hour

(above 8 hours)

Hiring cost

$40/worker

Layoff cost

$80/worker

Other Data

Current workforce (June)

8

people

Labor-hours/disk

drive

4

hours

Workdays/month

20

days

Beginning Inventory

150

disk

drives*

Ending Inventory

0 disk

drives

*Note that there is no holding cost for June.

Explanation / Answer

Solution :

Chase Production Plan Month Demand Beginning Inventory Personnel Staff Units Produced Hire / Layoff Jun 150 8 Jul 400 150 6 240 -2 Aug 500 0 13 520 7 Sep 550 20 13 520 0 Oct 700 0 18 720 5 Nov 800 20 20 800 2 Dec 700 20 17 680 -3
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