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The cost to set up for producing a standard component is approximately $300. Onc

ID: 364364 • Letter: T

Question

The cost to set up for producing a standard component is approximately $300. Once set up

               they can produce at a rate of approximately 20 units/day (5,000 units per year) at a cost of $100 each.

               Annual demand is forecast at 2,000 units. If the firm uses 30% annual rate for holding inventory:

What is the most economical lot size to produce(ERL)?  Square root ( 2 x Cs x D/ Ch X ( 1 – d/p) )

            a. 200         b. 258.2       c. 1,000           d. 346.41         e. None

What is the average inventory level (units) ?

            a. 77.46        b. 100             c. 129.1            d. 154.92           e. None

. What is the level of inventory (i.e., the proportion of production that goes into inventory)?

            a. 0.25          b. 0.4              c. 0.6                d. 0.75               e. None

. What is the total inventory carrying costs ?

            a. $1,080       b. $2,323.80         c. $3,873             d. $7,746         e. None

. What is the total number of days spent for production?

            a. 2.5 days     b. 10 days             c. 12.91 days       d. 50 days        e. None

Explanation / Answer

D = 2000 units

Cs = 300

Ch = 100*30% = 30

d = 2000/250 = 8 units/day  

p = 20 units/day

1) The most economical size to produce = (2*D*Cs/(Ch*(1-d/p))) = (2*2000*300/(30*(1-8/20))) = 258.2

b. 258.2

2) Average inventory level = (Q/2)*(1-d/p) = (258/2)*(1-8/20) = 77.46

a. 77.46

3) Level of inventory = (p-d)/p = (20-8)/20 = 0.6

c. 0.6

4) Total inventory carrying costs = (Q/2)*(1-d/p)*Ch = (258.2/2)*(1-8/20)*30 = 2323.80

b. $ 2,323.80

5) Total number of days spent for production = 258.2/20 = 12.91

c. 12.91 days

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