Your stockroom manager, Yamil Bermudez, arrived at your desk just after you had

Question

Your stockroom manager, Yamil Bermudez, arrived at your desk just after you had completed the net requirements plan for product A (use data given  below), exclaiming that the cycle counter should be fired. It seems that the cycle counter was wrong. There are three As available now, not zero, as the original data showed. Moreover, five Es are also available. About then, your boss, Sam Melnyk, who overheard the discussion, says, "You might as well extend the net requirements plan out to 16 weeks, because we just received an order for 10 more As in week 12 and 5 more in week 15. Additionally, count on the field service department wanting 3 more Bs in week 16, as well as those 10 units of B and F in week 6."

completed net requirements plan for product A, B and F

inventory on hand for each product.

the structure tree.

Complete a new net requirements? plan, based on the actual inventory? (as reported) and the new schedule ?(enter your responses as whole? numbers).

completed net requirements plan for product A, B and F ?

tem A 1 2 3 4 5 6 7 8 10 Week Gross requirement On hand Net requirement Planned order receipt Planned order release 10 10 10

Explanation / Answer

Nothing is talked regarding the lot sizing policy so we assume L4L for all parts.

A Week 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Gross Requirement 0 10 10 5 On hand 3 3 3 3 3 3 3 3 0 0 0 0 0 0 0 0 Net requirement 0 0 0 0 0 0 0 7 0 0 0 10 0 0 5 0 Planned order receipt 0 0 0 0 0 0 0 7 0 0 0 10 0 0 5 0 Planned order release 0 0 0 0 0 0 7 0 0 0 10 0 0 5 0 0 B Week 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Gross Requirement 0 0 0 0 0 10 7 0 0 0 10 0 0 5 0 3 On hand 2 2 2 2 2 2 0 0 0 0 0 0 0 0 0 0 Net requirement 0 0 0 0 0 8 7 0 0 0 10 0 0 5 0 3 Planned order receipt 0 0 0 0 0 8 7 0 0 0 10 0 0 5 0 3 Planned order release 0 0 0 0 8 7 0 0 0 10 0 0 5 0 3 0 F Week 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Gross Requirement 0 0 0 0 0 10 7 0 0 0 10 0 0 5 0 0 On hand 5 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 Net requirement 0 0 0 0 0 5 7 0 0 0 10 0 0 5 0 0 Planned order receipt 0 0 0 0 0 5 7 0 0 0 10 0 0 5 0 0 Planned order release 0 0 0 0 5 7 0 0 0 10 0 0 5 0 0 0 D Week 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Gross Requirement 0 0 0 0 8 7 0 0 0 10 0 0 5 0 3 0 On hand 5 5 5 5 5 0 0 0 0 0 0 0 0 0 0 0 Net requirement 0 0 0 0 3 7 0 0 0 10 0 0 5 0 3 0 Planned order receipt 0 0 0 0 3 7 0 0 0 10 0 0 5 0 3 0 Planned order release 0 0 0 3 7 0 0 0 10 0 0 5 0 3 0 0 H Week 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Gross Requirement 0 0 0 0 5 7 0 0 0 10 0 0 5 0 0 0 On hand 10 10 10 10 10 5 0 0 0 0 0 0 0 0 0 0 Net requirement 0 0 0 0 0 2 0 0 0 10 0 0 5 0 0 0 Planned order receipt 0 0 0 0 0 2 0 0 0 10 0 0 5 0 0 0 Planned order release 0 0 0 0 2 0 0 0 10 0 0 5 0 0 0 0 E Week 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Gross Requirement 0 0 0 3 9 0 0 0 20 0 0 10 0 3 0 0 On hand 9 9 9 9 6 0 0 0 0 0 0 0 0 0 0 0 Net requirement 0 0 0 0 3 0 0 0 20 0 0 10 0 3 0 0 Planned order receipt 0 0 0 0 3 0 0 0 20 0 0 10 0 3 0 0 Planned order release 0 0 0 3 0 0 0 20 0 0 10 0 3 0 0 0

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