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FansForYou is a small, privately owned company that manufactures fans. Large var

ID: 367129 • Letter: F

Question

FansForYou is a small, privately owned company that manufactures fans. Large variations in demand due to seasonality have contributed to high costs for the company. FansForYou currently uses a level production stratefy because it prefers not to hire and fire employees. However, if there is enough cost justification, the company will consider alternative production plans.

MONTH

DEMAND

September

1500

October

1000

November

600

December

600

January

600

February

800

March

1000

April

1000

May

4000

June

6500

July

6000

August

4000

Beginning inventory       

0

Beginning workforce

25 workers

Production rate

100 fans per worker per month

Regular production cost

$40 per fan

Overtime production cost

$60 per fan

Subcontracting cost

$70 per fan

Overtime capacity

Not to exceed regular production

Subcontracting capacity

Unlimited

Holding cost

$8 per fan

Hiring cost

$2000

Firing cost

$3000

What is the cost of the current production plan?

MONTH

DEMAND

September

1500

October

1000

November

600

December

600

January

600

February

800

March

1000

April

1000

May

4000

June

6500

July

6000

August

4000

Explanation / Answer

Cost of the current production plan

Beginning workforce: 25 workers

Beginning Inventory: 0

Subcontracting capacity: Unlimited

Overtime capacity: Regular Production

Production rate per worker: 100 units/month

Regular wage rate: $40 per unit

Overtime wage rate: $60 per unit

Subcontracting cost: $70 per unit

Hiring cost: $2000 per worker

Firing cost: $3000 per worker

Holding cost: $8 per unit/month

Input: Beg. Wkrs 25

Regular $40

Hiring $2,000

Units/wkr 100

Overtime $60

Firing $3,000

Beg. Inv. 0

Subk $70

Inventory $8

Level Production

Month Demand Reg OT Subk   Inv   Wkrs Hired Fired

Sep      1500    2,300 0     0      800     23       0       2

Oct       1000    2,300   0     0    2,100    23      0       0

Nov        600    2,300   0     0   3,800     23     0       0

Dec        600     2,300   0    0   5,500     23    0 0

Jan        600      2,300 0     0   7,200    23     0      0

Feb       800       2,300 0     0   8,700    23    0      0

Mar     1000      2,300   0     0 10,000   23    0      0

Apr     1000       2,300   0    0   11,300    23   0     0

May    4000       2,300   0   0    9,600     23   0     0

Jun     6500       2,300   0   0     5,400    23   0    0

Jul      6000        2,300   0   0    1,700    23    0   0

Aug     4000       2,300   0   0        0       23    0    0

Total 27,600      27,600 0 0   66,100          0     2

So the Cost of current production plan will be 27,600+27,600+66,100= $16,38,800