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6.16 Boston Electric Generators has been getting many complaints from its major

ID: 403927 • Letter: 6

Question

6.16 Boston Electric Generators has been getting many

complaints from its major customer, Home Station, about the quality

of its shipments of home generators. Daniel Shimshak, the plant

manager, is alarmed that a customer is providing him with the only

information the company has on shipment quality. He decides to

collect information on defective shipments through a form he has

asked his drivers to complete on arrival at customers%u2019 stores. The

forms for the first 279 shipments have been turned in. They show

the following over the past 8 weeks:

No. of

Ship-

Reason for Defective Shipment

Week

No. of

Shipments

ments

with

Defects

Incorrect

Bill of

Lading

Incorrect

Truckload

Damaged

Product

Trucks

Late

1 23 5 2 2 1

2 31 8 1 4 1 2

3 28 6 2 3 1

4 37 11 4 4 1 2

5 35 10 3 4 2 1

6 40 14 5 6 3

7 41 12 3 5 3 1

8 44 15 4 7 2 2

Even though Daniel increased his capacity by adding more workers

to his normal contingent of 30, he knew that for many weeks he

exceeded his regular output of 30 shipments per week. A review of

his turnover over the past 8 weeks shows the following:

No. of

New Hires

No. of

Terminations

Total No. of

Workers

1 1 0 30

2 2 1 31

3 3 2 32

4 2 0 34

5 2 2 34

6 2 4 32

7 4 1 35

8 3 2 36

a) Develop a scatter diagram using total number of shipments and

number of defective shipments. Does there appear to be any relationship?

b) Develop a scatter diagram using the variable %u201Cturnover%u201D (number

of new hires plus number of terminations) and the number of

defective shipments. Does the diagram depict a relationship

between the two variables?

c) Develop a Pareto chart for the type of defects that have occurred.

d) Draw a fish-bone chart showing the possible causes of the defective

shipments.

Explanation / Answer

yeah the no of defective shipment increases with the increase in total number of shipments delivered