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The numbers in Problems 5 and 6 have been changed. Thus, please do not copy the

ID: 432467 • Letter: T

Question

The numbers in Problems 5 and 6 have been changed. Thus, please do not copy the authors' solution books. Otherwise, you are deemed to get wrong answers answers from the 5. (20 points) 6.13 In an assembly plant, material handling berween departments is per performed using a uni- directional closed-loop conveyor. The figure below showrs the layout for the modular Conveyor fiow PO#5 facility, which consists of three equal-sized assembly modules (A, B, and C), one admin- istrative module (D), and one warehouse module f. P/D points for each module are also shown in the figure. The administrative and warehouse activities are not to be moved; however, assembly areas A, B, C can be relocated. The distance between P/D points and the number of pallet loads moved berween departments are given below. Pallet How per Day C DE 0 50 From To PD2 PDS 25 o 1535 PD PDS P. D 5 P.Di Using the pairwise exchange method, determine new locations for assembly modules A, B, and C that minimize the sum of the products of pallet flows and conveyor travel The combination will produce 6 cases. Please calculate only the following two cases: Case 1: RD#3 190 PID#2 | 60 Conveyor flow PIDE! PID#4 90

Explanation / Answer

Case 1:

Module

No. of Pallets between

Location

Distance to (in feet)

Pallets x Distance (in feet)

A

C: 5

P/D 3

P/D 5: 30 + 90 = 120

5 x 120 = 600

E: 30

P/D 1: 30 + 90 + 60 = 180

30 x 180 = 5,400

B

A: 10

P/D 2

P/D 3: 90

10 x 90 = 900

C: 25

P/D 5: 90 + 30 + 90 = 210

25 x 210 = 5,250

C

A: 25

P/D 5

P/D 3: 60 + 60 + 90 = 210

25 x 210 = 5,250

B: 5

P/D 2: 60 + 60 = 120

5 x 120 = 600

D

C: 15

P/D 4

P/D 5: 90

15 x 90 = 1,350

E: 35

P/D 1: 90 + 60 = 150

35 x 150 = 5,250

E

A: 5

P/D 1

P/D 3: 60 + 90 = 150

5 x 150 = 750

B: 20

P/D 2: 60

20 x 60 = 1,200

C: 5

P/D 5: 60 + 90 + 30 + 90 = 270

5 x 270 = 1,350

Total

27,900

Case 2:

Module

No. of Pallets between

Location

Distance to (in feet)

Pallets x Distance (in feet)

A

C: 5

P/D 3

P/D 2: 30 + 90 + 60 + 60 = 240

5 x 240 = 1,200

E: 30

P/D 1: 30 + 90 + 60 = 180

30 x 180 = 5,400

B

A: 10

P/D 5

P/D 3: 60 + 60 + 90 = 210

10 x 210 = 2,100

C: 25

P/D 2: 60 + 60 = 120

25 x 120 = 3,000

C

A: 25

P/D 2

P/D 3: 90

25 x 90 = 2,250

B: 5

P/D 5: 90 + 30 + 90 = 210

5 x 210 = 1,050

D

C: 15

P/D 4

P/D 2: 90 + 60 + 60 = 210

15 x 210 = 3,150

E: 35

P/D 1: 90 + 60 = 150

35 x 150 = 5,250

E

A: 5

P/D 1

P/D 3: 60 + 90 = 150

5 x 150 = 750

B: 20

P/D 5: 60 + 90 + 30 + 90 = 270

20 x 270 = 5,400

C: 5

P/D 2: 60

5 x 60 =300

Total

29,850

Module

No. of Pallets between

Location

Distance to (in feet)

Pallets x Distance (in feet)

A

C: 5

P/D 3

P/D 5: 30 + 90 = 120

5 x 120 = 600

E: 30

P/D 1: 30 + 90 + 60 = 180

30 x 180 = 5,400

B

A: 10

P/D 2

P/D 3: 90

10 x 90 = 900

C: 25

P/D 5: 90 + 30 + 90 = 210

25 x 210 = 5,250

C

A: 25

P/D 5

P/D 3: 60 + 60 + 90 = 210

25 x 210 = 5,250

B: 5

P/D 2: 60 + 60 = 120

5 x 120 = 600

D

C: 15

P/D 4

P/D 5: 90

15 x 90 = 1,350

E: 35

P/D 1: 90 + 60 = 150

35 x 150 = 5,250

E

A: 5

P/D 1

P/D 3: 60 + 90 = 150

5 x 150 = 750

B: 20

P/D 2: 60

20 x 60 = 1,200

C: 5

P/D 5: 60 + 90 + 30 + 90 = 270

5 x 270 = 1,350

Total

27,900

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