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Q6 – Demand aggregation: heterogeneous demand The company has three distribution

ID: 434206 • Letter: Q

Question

Q6 – Demand aggregation: heterogeneous demand

The company has three distribution centers, DC1, DC2, and DC3 for tennis rackets. Mean and standard deviation of daily demand and lead time at each DC are not identical and are summarized in Table 8. The company uses continuous-review replenishment policy and targets CSL of 99%. Demands at the distribution centers are independent.

Table 8: Demand and lead time

DC1

DC2

DC3

Mean of daily demand (units per day)

D = 50

D = 100

D = 150

Standard deviation of daily demand

?D = 10

?D = 50

?D = 90

Lead time (days)

L = 4

L = 4

L = 4

(1) The company is considering a central distribution center (CDC) for tennis rackets to aggregate demands. The company targets CSL of 99%. Lead time is 4 days (L = 4) and there is no uncertainty of lead time. Calculate daily demand and standard deviation of the daily demand for tennis rackets at CDC. Enter the answers in the table below.

Answers

Daily demand at CDC

Standard deviation of daily demand at CDC

(2) Calculate safety inventory for tennis rackets at CDC. Enter the answer in the table below.

Answer

Safety inventory at CDC

DC1

DC2

DC3

Mean of daily demand (units per day)

D = 50

D = 100

D = 150

Standard deviation of daily demand

?D = 10

?D = 50

?D = 90

Lead time (days)

L = 4

L = 4

L = 4

Explanation / Answer

Re order point = avg demand x lead time + z x s.d. of demand x ( lead time)1/2

ROP for DC 1 = 50x4+ 2.33 x10x2

ROP for DC 2 =100x4 + 2.33 x50x 2

ROP for DC3 = 150x4+ 2.33 x90x2

Collective mean demand at the centralised warehouse = 200+400+600 =1200

Variance of collective demand = Var (1) +Var (2) + Va (3) + 2 Cov ( 1,2)+ 2 Cov ( 2,3) + 2 Cov ( 1,3)

= (10)2+ (50)2+( 90)1/2 + 0 = 100+2500+8100

= 10700

SD of the new sample= (Var )1/2  = 103.44

Safety stock = z x103.44 x (4)1/2 =2.33x103.44x2 = 482