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Below is the Bill of Materials (BOM) and Master Production Schedule (MPS) for a

ID: 452099 • Letter: B

Question

Below is the Bill of Materials (BOM) and Master Production Schedule (MPS) for a chair. The number in the parenthesis indicates the quantity needed and the lead time is shown in weeks.

Week

1

2

3

4

5

6

7

8

Quantity Needed

0

0

0

35

75

65

80

85

2. Determine the timing of the Planned Receipts and Planned Order Releases for the chairs assuming Scheduled receipts of 20 units in week 2 and 35 units in week 4 and a Projected On-hand Inventory of 20 units. Assume a L4L lot sizing rule with a lead time period of 2 weeks.

Week

1

2

3

4

5

6

7

8

Quantity Needed

0

0

0

35

75

65

80

85

Explanation / Answer

Lot for Lot (L4L). under this rule the lot size ordered covers the gross requirements for a single period (week) and minimizes inventory levels. It results in the largest number of order placements.   This rule ensures that the planned order is just large enough to prevent a shortage in the single week it covers.

                                                Lot Size: L4L                                                      Lead Time: 2 week Week 1 2 3 4 5 6 7 8 Quantity Needed 0 0 0 35 75 65 80 85 Scheduled Receipts 20 35 Projected On Hand 20 20 40 40 40 0 0 0 0 Planned Receipts 35 65 80 85 Planned Order Releases 35 65 80 85
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