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Osprey Fabrication has the following aggregate demand requirements and other dat

ID: 462923 • Letter: O

Question

Osprey Fabrication has the following aggregate demand requirements and other data for the upcoming four quartersOsprey Fabrication has the following aggregate demand requirements and other data for the upcoming four quarters

Quarter

Demand

Previous quarter's output

1300 units

1

1400

Beginning inventory

0 units

2

1200

Stockout cost

$50 per unit

3

1600

Inventory holding cost

$10 per unit at end of quarter

4

1500

Hiring workers

$40 per unit

Laying off workers

$80 per unit

Subcontracting cost

$60 per unit

Unit cost

$30 per unit

Overtime

$15 extra per unit

Which of the following production plans is better: Plan A–chase demand by hiring and layoffs; Plan B–pure level strategy, or Plan C–1350 level with the remainder by subcontracting?

Quarter

Demand

Previous quarter's output

1300 units

1

1400

Beginning inventory

0 units

2

1200

Stockout cost

$50 per unit

3

1600

Inventory holding cost

$10 per unit at end of quarter

4

1500

Hiring workers

$40 per unit

Laying off workers

$80 per unit

Subcontracting cost

$60 per unit

Unit cost

$30 per unit

Overtime

$15 extra per unit

Which of the following production plans is better: Plan A–chase demand by hiring and layoffs; Plan B–pure level strategy, or Plan C–1350 level with the remainder by subcontracting?

Explanation / Answer

Plan A:

For the chase demand strategy, production each quarter matches demand

Cost of Chase demand strategy= 5700*30 +400*40 + 300*80

= $211,000

Plan B: Level Strategy

For level production

average quaterly demand= (1400+1200+1600+1500)/4

= 1425

cost of level production strategy= 5700*30 + 350*10

=$174,500

Plan C:

total cost = 5700*30 + 450*60

= $198,000

On comparing three strategies, Plan B is better than other two

Quarter Demand Regular Production Worker needed Workers hired Workers Fired 1 1400 1400 1400 0 2 1200 1200 1200 200(1400-1200) 3 1600 1600 1600 400 (1600-1200) 0 4 1500 1500 1500 100(1600-1500) Total 5700
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