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Mr. Beautiful, an organization that sells weight training sets, has an ordering

ID: 464982 • Letter: M

Question

Mr. Beautiful, an organization that sells weight training sets, has an ordering cost of

$45

for the BB-1 set (BB-1 stands for Body Beautiful Number 1). The carrying cost for BB-1 is

$20

per set per year. To meet demand, Mr. Beautiful orders large quantities of BB-1

7

times a year. The stockout cost for BB-1 is estimated to be

$45

per set. Over the past several years, Mr. Beautiful has observed the following demand during the lead time for BB-1:

   Demand During Lead Time   Probability
Value 1   10   0.1
Value 2   30   0.2
Value 3   50   0.2
Value 4   70   0.2
Value 5   90   0.2
Value 6   110   0.1

The reorder point for BB-1 is

50

sets. What level of safety stock should be maintained for BB-1?

The optimal quantity of safety stock which minimizes expected total cost is

nothing ______

sets (enter your response as a whole number).

Mr. Beautiful, an organization that sells weight training sets, has an ordering cost of dollar 45 for the BB-1 set (BB-1 stands for Body Beautiful Number 1). The carrying cost for BB-1 is dollar 20 per set per year. To meet demand, Mr. Beautiful orders large quantities of BB-1 7 times a year. The stockout cost for BB-1 is estimated to be dollar 45 per set. Over the past several years, Mr. Beautiful has observed the following demand during the lead time for BB-1: The reorder point for BB-1 is 50 sets. What level of safety stock should be maintained for BB-1? The optimal quantity of safety stock which minimizes expected total cost is nothing sets (enter your response as a whole number).

Explanation / Answer

Carrying cost = $ 20 per set per year.

Number of orders per year = 7.

Stockout cost = $ 45 per set.

Reorder point = 50 sets.

Annual stockout cost = Sum of units short x Probability x Stockout cost per unit x Number of orders per year.

The purpose will be to find out level of safety stock that minimizes sum of additional inventory carrying cost and stockout cost.

Safety Stock

Additional Carrying Cost (in $)

Annual stockout Cost (in $)

Total Cost (in $)

60

60 x 20 = 1,200

0

1,200

50

50 x 20 = 1,000

10 x 0.1 x 45 x 7 = 315

1,000 + 315 = 1,315

40

40 x 20 = 800

20 x 0.1 x 45 x 7 = 630

800 + 630 = 1,430

30

30 x 20 = 600

30 x 0.1 x 45 x 7 + 10 x 0.2 x 45 x 7 = 1,575

600 + 1,575 = 2,175

20

20 x 20 = 400

40 x 0.1 x 45 x 7 + 20 x 0.2 x 45 x 7 = 2,520

400 + 2,520 = 2,920

10

10 x 20 = 200

50 x 0.1 x 45 x 7 + 30 x 0.2 x 45 x 7 +

10 x 0.2 x 45 x 7 = 4,095.

200 + 4,095 = 4,295

0

0

60 x 0.1 x 45 x 7 + 40 x 0.2 x 45 x 7 +

20 x 0.2 x 45 x 7 = 5,670.

5,670

The total cost is minimum when safety stock is 60 sets.

The level of safety stock that should be maintained for BB-I which minimizes expected total cost

= 60 sets.

Corresponding Reorder Point = 50 + 60 = 110 sets.

Safety Stock

Additional Carrying Cost (in $)

Annual stockout Cost (in $)

Total Cost (in $)

60

60 x 20 = 1,200

0

1,200

50

50 x 20 = 1,000

10 x 0.1 x 45 x 7 = 315

1,000 + 315 = 1,315

40

40 x 20 = 800

20 x 0.1 x 45 x 7 = 630

800 + 630 = 1,430

30

30 x 20 = 600

30 x 0.1 x 45 x 7 + 10 x 0.2 x 45 x 7 = 1,575

600 + 1,575 = 2,175

20

20 x 20 = 400

40 x 0.1 x 45 x 7 + 20 x 0.2 x 45 x 7 = 2,520

400 + 2,520 = 2,920

10

10 x 20 = 200

50 x 0.1 x 45 x 7 + 30 x 0.2 x 45 x 7 +

10 x 0.2 x 45 x 7 = 4,095.

200 + 4,095 = 4,295

0

0

60 x 0.1 x 45 x 7 + 40 x 0.2 x 45 x 7 +

20 x 0.2 x 45 x 7 = 5,670.

5,670

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