What is a class 100 cleanroom? List 5 rules for working in a cleanroom. What is
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What is a class 100 cleanroom? List 5 rules for working in a cleanroom. What is the airflow direction in a cleanroom and why? Compare the bandgap energy of Si and Ge. Why Si has a larger bandgap energy? What is the definition of unit cell in a lattice? What is the difference between a direct bandgap semiconductor and an indirect bandgap semiconductor and provide a few example for each. An orange light emitting diode emits green light in low temperatures, why? What is Fermi Distribution and how does it change with temperature? What are Nc and Nv? And what do they show? What is polysilicon? What is complete ionization? How much energy is required to ionize "B" and "As" in Silicon? What is the difference between intrinsic and extrinsic semiconductors? Explain the following Figure:Explanation / Answer
CLEANROOM ARCHITECTURE - Cleanrooms are designed to achieve and maintain a airflow in which essentially the entire body of air within a confined area moves with uniform velocity along parellel flow lines. This air flow is called laminar flow. The more restriction of air flow the more turbulence. Turbulence can cause particle movement.
FILTRATION - In addition to the HEPA filters commonly used in cleanrooms, there are a number of other filtration mechanisms used to remove particles from gases and liquids. These filters are essential for providing effective contamination control.
CLEANING - Cleaning is an essential element of contamination control. Decisions need to made about the details of cleanroom maintenance and cleaning. Applications and procedures need to be written and agreed upon by cleanroom management and contractors (if used). There are many problems associated with cleaning. Managers need to answer the following questions before proceeding with any cleanroom cleaning program:
1. What is clean?
2. How is clean measured?
3. What cleaning materials can be used in the cleanroom?
4. When can the cleanroom be cleaned?
5. How frequent does it need to be cleaned?
CLEANROOM GARMENTS - The requirements for cleanroom garments will vary from location to location. It is important to know the local garment requirements of the cleanroom management. Gloves, face masks and head covers are standard in nearly every cleanroom environment. Smocks are being used more and more. Jump suits are required in very clean environments.
HUMANS IN CLEANROOMS - There are both physical and psychological concerns when humans are present in cleanrooms. Physical behavior like fast motion and horseplay can increase contamination. Psychological concerns like room temperature, humidity, claustrophobia, odors and workplace attitude are important. Below are several ways people produce contamination:
1. Body Regenerative Processes-- Skin flakes, oils, perspiration and hair.
2. Behavior-- Rate of movement, sneezing and coughing.
3. Attitude-- Work habits and communciation between workers.
People are a major source of contamination in the cleanroom. Look at the people activies listed below. Notice the number of particles produced per minute during these activities.
COMMODITIES - Care is taken when selecting and using commodity items in cleanrooms. Wipers, cleanroom paper and pencils and other supplies that service the cleanroom should be carefully screened and selected. Review of the local cleanroom requirements for approving and taking these items into the cleanroom are essential. In fact, many cleanroom managers will have approval lists of these types of items.
COSMETICS - Many cosmetics contain sodium, magnesium, silicon, calcium, potassium or iron. These chemicals can create damaging particles. Cleanroom managers may ban or restrict cosmetics in the cleanroom. This is usually dependent upon the threat to the product being made in the cleanroom. A recent mirror on a space telescope was fogged up from the cologne that was present in the cleanroom.
MEASUREMENT AND INSTRUMENTATION - Some important measurements related to contamination control are particle count, air flow & velocity, humidity, temperature and surface cleanliness. Cleanroom managers usually have specific standards and/or instruments to measure these factors.
ELECTROSTATIC DISCHARGE (ESD) - When two surfaces rub together an electrical charge can be created. Moving air creates a charge. People touching surfaces or walking across the floor can create a triboelectric charge. Special care is taken to use ESD protective materials to prevent damage from ESD. Cleaning managers should work with their personnel to understand where these conditions may be present and how to prevent them.
Cleaning Procedures for Clean Rooms
What follows are some recommended procedures for cleaning cleanrooms. It is important to emphasize that these procedures are guidelines and not standards or rules. The procedures listed here are routine cleaning tasks. Local cleanroom cleaning procedures may supercede the ones listed here. It is important for cleaning managers to review all cleaning procedures to be used in a cleanroom with the cleanroom management. A detailed cleaning schedule should be prepared for every cleanroom. Here are some procedures to be completed when cleaning a Class 10,000 cleanroom:
Cleaning Procedures for a Class 10,000 Cleanroom
Housekeeping maintenance of the cleanroom and restricted areas is essential to assure quality. Cleaning of a cleanroom should be performed on a daily basis. Improper cleaning of the cleanroom can lead to contamination and a loss in end user product quality. Proper selection of equipment and materials is important for proper cleaning. Only products that have proven cleanroom performance records should be considered for use in cleanrooms. These products should be listed and all vendors should be informed about the strict policies of how products are qualified. All procedures should be strictly enforced. Below are some examples of how to organize the cleaning to be done in a cleanroom. These are NOT schedules or exact procedures. They are guidelines for preparing work procedures and schedules. Local requirements must be included in any cleaning program.
List of Some of Equipment and Supplies Needed to Clean the Cleanroom
(All supplies must meet the Class 10,000 minimum requirements)
1. Cleaning and disinfecting solutions
2. Cleanroom mops
3. Cleanroom vacuum cleaner (if allowed)
4. Cleanroom wipers
5. Cleanroom mop bucket and wringer
List of Cleaning Tasks to be Completed in the Cleanroom
(Frequency may vary depending upon local requirements)
1. Cleaning of all work surfaces in the controlled environment.
2. Vacuuming (if allowed) of the floors and work surfaces.
3. Emptying of appropriate trash and waste.
4. Cleaning of the doors, door frames and lockers in the pre-staging area and gowning areas using the approved cleaning solution.
5. Mop gowning and cleanroom floors.
Cleaning Procedures for a Class 1000 Cleanroom
Below is a sample of a cleaning program in a Class 1000 Cleanroom. This is only a sample of a program. Local standards and requirements must be followed.
Remove trash. Always wear gloves. Never take waste containers inside cleanrooms.
Clean stainless steel pass throughs with s/s cleaner and appropriate wipes
The list above is a sample of some of the common tasks that need to be performed in a Class 1000 cleanroom. The list is not exhaustive. But gives some ideas of how to prepare work schedules and procedures. An assessment of the cleanroom in conjunction with cleanroom management will help define these tasks and frequencies.
Cleaning Procedures for a Class 100 Cleanroom
The list above is a sample of some of the common tasks that need to be performed in a Class 100 cleanroom. The list is not exhaustive. But gives some ideas of how to prepare work schedules and procedures. An assessment of the cleanroom in conjunction with cleanroom management will help define these tasks and frequencies.
General Cleanroom Regulations
Below is a list of general regulations recommended as a minimum for the successful operation of a cleanroom. All professional cleaning personnel should be aware and follow these regulations at all times.
1. All personal items such as keys, watches, rings, matches, lighters and cigarettes should be stored in the personal locker outside the gowning room.
2. Valuable personal Items such as wallets may be permitted in the cleanroom provided they are NEVER removed from beneath the cleanroom garments.
3. NO eating, smoking or gum chewing allowed inside the cleanroom.
4. Only garments approved for the cleanroom should be worn when entering.
5. NO cosmetics shall be worn in the cleanrooms. This includes: rouge, lipstick, eye shadow, eyebrow pencil, mascara, eye liner, false eye lashes, fingernail polish, hair spray, mousse, or the heavy use of aerosols, after shaves and perfumes.
6. Only approved cleanroom paper shall be allowed in the cleanroom.
7. Approved ball point pens shall be the only writing tool used.
8. Use of paper or fabric towels are prohibited. Use of hand dryers equipped with HEPA filters are suggested.
9. Gloves or finger cots should not be allowed to touch any item or surface that has not been thoroughly cleaned.
10. Only approved gloves, finger cots (powder-free), pliers, tweezers should be used to
handle product. Finger prints can be a major source of contamination on some products.
11. Solvent contact with the bare skin should be avoided. They can remove skin oils and increase skin flaking.
12. Approved skin lotions or lanolin based soaps are sometimes allowed. These can reduce skin flaking.
13. All tools, containers and fixtures used in the cleaning process should be cleaned to the same degree as the cleanroom surfaces. All of these items are a source of contamination.
14. NO tool should be allowed to rest on the surface of a bench or table. It should be place on a cleanroom wiper.
15. Only cleanroom approved wipers are allowed to be used. The wipers must be approved for the Class of cleanroom being cleaned.
16. ALL equipment, materials and containers introduced into a sterile facility must be subjected to stringent sterilization prior to entrance.
17. NO ONE who is physically ill, especially with respiratory or stomach disorders, may enter a sterile room. This is a good practice in any cleanroom environment.
Personal Actions Typically Prohibited in Cleanrooms
1. Fast motions such as running, walking fast or horseplay.
2. Sitting or leaning on equipment or work surfaces.
3. Writing on equipment or garments.
4. Removal of items from beneath the cleanroom garments.
5. Wearing the cleanroom garment outside the cleanroom.
6. Wearing torn or soiled garments.
PEOPLE ACTIVITY PARTICLES/MINUTE (0.3 microns and larger) Motionless (Standing or Seated) 100,000 Walking about 2 mph 5,000,000 Walking about 3.5 mph 7,000,000 Walking about 5 mph 10,000,000 Horseplay 100,000,000Related Questions
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