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Cornerstone Exercise 11.4 (Algorithmic) Activity-Based Life-Cycle Costing Kagle

ID: 2513519 • Letter: C

Question

Cornerstone Exercise 11.4 (Algorithmic)
Activity-Based Life-Cycle Costing

Kagle design engineers are in the process of developing a new “green” product, one that will significantly reduce impact on the environment and yet still provide the desired customer functionality. Currently, two designs are being considered. The manager of Kagle has told the engineers that the cost for the new product cannot exceed $550 per unit (target cost). In the past, the Cost Accounting Department has given estimated costs using a unit-based system. At the request of the Engineering Department, Cost Accounting is providing both unit- and activity-based accounting information (made possible by a recent pilot study producing the activity-based data).

Unit-based system:
Variable conversion activity rate: $110 per direct labor hour
Material usage rate: $15 per part

ABC system:
Labor usage: $30 per direct labor hour
Material usage (direct materials): $35 per part
Machining: $85 per machine hour
Purchasing activity: $160 per purchase order
Setup activity: $4,000 per setup hour
Warranty activity: $550 per returned unit (usually requires extensive rework)
Customer repair cost: $35 per repair hour (average)

Activity and Resource Information (annual estimates)

Required:

1. Select the lower-cost design using unit-based costing.
- Select your answer -Design ADesign BItem 1

Are logistical and post-purchase activities considered in this analysis?
- Select your answer -YesNoItem 2

2. Select the lower-cost design using ABC analysis.
- Select your answer -Design ADesign BItem 3

3. What if the post-purchase cost was an environmental contaminant and amounted to $20 per unit for Design A and $40 per unit for Design B? Compute the Post-purchase cost for each design.

Assume that the environmental cost is borne by society. Now which is the better design?
- Select your answer -Design ADesign B

Activity and Resource Information (annual estimates)

Design A Design B Units produced 20,000 20,000 Direct material usage 340,000 parts 315,000 parts Labor usage 50,000 hours 120,000 hours Machine hours 50,000 60,000 Purchase orders 3,000 2,500 Setup hours 650 300 Returned units 1,000 300 Repair time (customer) 2,100 500

Explanation / Answer

DESIGN A

UNIT BASIS

PER PART

ABC

$

$

DIRECT MAT

DIRECT MAT

17 X $15

255

17 X $35

595

DIRECT ACTIVITY LABOUR

DIRECT LABOUR

2.5 HRS X 110

275

2.5 HRS X $30

75

TOTAL

530

MACHINE HOURS

2.5 X $85

212.50

PURCHASE

ACTIVITY

.15 X $160

24

SET UP

.0325 X 4000

130

TOTAL

1036.50

DESIGN B

UNIT BASIS

PER PART

ABC

$

$

Design B

DIRECT MAT

DIRECT MAT

Units produced

20,000

$15 X 15.75

236.25

$35 X 15.75

551.25

Direct material usage

315,000 parts

DIRECT ACTIVITY ON LABOUR

DIRECT LABOUR

Labor usage

120,000 hours

6 HRS X $110

660

6 HRS X $30

180

Machine hours

60,000

Purchase orders

2,500

TOTAL

896.25

MACHINE HOURS

Setup hours

300

3 HRS X $85

255

Returned units

300

PURCHASE

ACTIVITY

Repair time (customer)

500

.125 X 160

20

SET UP

.015 X 4000

60

TOAL

1066.25

QUESTION 1

UNIT COST - DESIGN A

QUESTION 2

ABC   -   DESIGN A

QUESTION 3 Are logistical and post-purchase activities considered in this analysis?
- Select your answer –No  

3. What if the post-purchase cost was an environmental contaminant and amounted to $20 per unit for Design A and $40 per unit for Design B? Compute the Post-purchase cost for each design.

Post-Purchase Cost

1036.50

1066.25

Design A

$ 20

Design B

$40

1056.50

1106.25

Assume that the environmental cost is borne by society. Now which is the better design?
- Select your answer - Design B

DESIGN A

UNIT BASIS

PER PART

ABC

$

$

DIRECT MAT

DIRECT MAT

17 X $15

255

17 X $35

595

DIRECT ACTIVITY LABOUR

DIRECT LABOUR

2.5 HRS X 110

275

2.5 HRS X $30

75

TOTAL

530

MACHINE HOURS

2.5 X $85

212.50

PURCHASE

ACTIVITY

.15 X $160

24

SET UP

.0325 X 4000

130

TOTAL

1036.50

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