Hahn Manufacturing has been purchasing a key component of one of its products fr
ID: 2746626 • Letter: H
Question
Hahn Manufacturing has been purchasing a key component of one of its products from a local supplier. The current purchase price is $1400 per unit. Efforts to standardize parts have succeeded to the point that this same component can now be used in five different products. Annual component usage should increase from 150 to 800 units. Management wonders whether it is time to make the component in-house, rather than to continue buying it from the supplier. Fixed costs would increase by about $60,000 per year for the new equipment and tooling needed. The cost of raw materials and variable overhead would be about $1000 per unit, and labor costs would go up by another $250 per unit produced.
1. Should Hahn make rather than buy?
2. What is the break-even quantity?
3. What percent discount would make "buy" better than "make"?
Explanation / Answer
No.of units = 800
Fixed costs = $ 60,000 additional
variable raw material + overhead = $1000 per unit
variable labor = $ 250 per unit
total variable = 1250, current purchase price = 1400, contribution margin = $ 150 per unit
total contribution margin = 150 * 800 = $120,000
Savings = Contribution margin - additional fixed costs = 120000 - 60000 = $ 60,000, so Hann should make rather than buy
break even qty = fixed costs/ conribution margin = 60,000/150 = 400 qty
So a total discount of anything above $ 60,000 for 800 qty would make a "buy" better than "make"
i.e. 60000/800 = $75 a discount of $75 or above would make it "buy" better than "make"
which in percentage terms is 5.35%
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