PA 7-7 Kinga Doll Company manufactures. Kinga Doll Company manufactures eight ve
ID: 3149067 • Letter: P
Question
PA 7-7 Kinga Doll Company manufactures. Kinga Doll Company manufactures eight versions of its popular girl doll, Shari. The company operates on a 40-hour work week. The eight versions differ in doll skin, hair, and eye color, enabling most children to have a doll with a similar appearance to them. It currently sells an average of 4000 dolls (spread equally among its eight versions) per week to boutique toy retailers. In simplified terms, doll making at Kinga involves three basic operations: molding the body and hair, painting the face, and dressing the doll. Changing over between versions requires setup time at the molding and painting stations due to the different colors of plastic pellets, hair, and eye color paint required. Table 7.5 lists the setup times for a batch and the activity times for each unit at each step Proc ess Step Molding Painting Dressing Setup time (min) 18 29 No setup Processing time min 0.24 0.170.27 Round your answer to nearest integer.) a. What is the process capacity in dolls per hour with a batch size of 475 dolls? dolls per hour Round your answer to 2 decimal places.) b. What is the utilization of molding in dolls per hour with a batch size of 900 dolls? Round your answer to nearest integer.) c. Which batch size would minimize inventory without decreasing the process capacity? dolls per batch Round your answer to nearest integer.) d. Which batch size would minimize inventory without decreasing the flow rate? dolls per batchExplanation / Answer
1. Process Capacity in dolls per hour = Number of units produced / Time to produce the units = 475 /(.24+.17)60 = 19.3 units per hour
2.Utilization of molding in dolls per hour with a batch size of 900 dolls =
Time to produce a batch = Setup time + Batch size(Producing time) = 18+29 + (.24+.17+.27)900 = 659 mins = 10.98 hrs
3. Which batch size would minimize inventory without decreasing the capacity = Dressing = As it has no set up
4. Again dressing would minimize inventory without decreasing the flow rate.
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