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A firm that makes assembles electronic circuits has an average demand of 100,000

ID: 356679 • Letter: A

Question

A firm that makes assembles electronic circuits has an average demand of 100,000 units per year with a standard deviation of 2,000 units. (The demand is stochastic). Each time an order is placed, a setup cost of $100 is incurred. Holding cost per item is $2 per unit per year. The lead time for the electronic circuits is 5 days. (Assume that the firm works for 250 days per year). The demand for the product is assumed to be normal and the firm wants to reach the 99.5% service level by keeping enough safety inventory. (To get 99.5% service level, Z? should be 2.576). a) What is the economic order quantity? b) What is the required safety stock? c) What is the reorder point?

Explanation / Answer

Given are the following data :

Annual demand = D = 100,000 units

Set up cost = Cs =$100

Holding cost per unit per year =Ch = $ 2

Economic Order Quantity ( EOQ ) = Square root ( 2 x Cs x D /Ch ) = Square root ( 2 x 100 x 100,000 / 2 ) =10,000

ECONOMIC ORDER QUANTITY = 10,000 UNITS

Z value corresponding to 99.5% service level =2.576

Standard deviation of yearly demand ( 250 days ) = 2,000units

Lead time = 5 days

Therefore, standard deviation of demand during lead time = 2000 x Square root ( 5/250) = 2000 x 0.1414 = 282.8

Safety stock = Z value x Standard deviation of demand during lead time

= 2.576 x 282.8

= 728.49 ( 729 rounding to next higher whole number )

REQUIRED SAFETY STOCK = 729 UNITS

Reorder point

= Daily demand x Lead time ( days) = safety stock

= 100,000/250x5 + 729

= 20,000 + 729

= 20729

REORDER POINT = 20729 UNITS

ECONOMIC ORDER QUANTITY = 10,000 UNITS

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