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2. A machine shop purchases spare parts for several machines with a mean of 1200

ID: 360849 • Letter: 2

Question

2. A machine shop purchases spare parts for several machines with a mean of 1200 and standard deviation of 175 per year. The cost of each part is S24, and the cost of placing an order is (a) $24. The inventory carrying cost is S3.0 per unit per year. Assuming that shortages are backordered with a shortage cost per unit short is $6.6 based on the average shortage, determine the optimal order quantity and the reorder level Assuming that any unsatisfied demand is lost and each part is sold at a price of $35, determine the optimal order quantity and the reorder level. (b)

Explanation / Answer

Optimal order quantity Q*

Q* = 2 D C0 / ch

D = Demand of units of inventory per year

C0 = Ordering cost per order

Ch = CC = Carrying or holding cost per unit per period of time (Rs/unit/year)

Q* = 2 D C0 / ch

= 2 * 1200 * 24 / 3

= 138.56

Reorder Level Cs

Cs = SC * 2Q*

Cs = Reorder Point

SC = Shortage or stock out cost

Q = optimal order quantity (per order)

Cs = SC * 2Q*

= 6.6 * 2 * 138.56

= 1828.9

When each part is sold at a price of $35, then

Optimal order quantity Q*

Q* = 2 D C0 / ch

= 2 * 1200 * 35 / 3

= 167.33

Reorder Level Cs

Cs = SC * 2Q*

= 6.6 * 2 * 167.33

= 2208.7