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iBod begins a review of ordering policies for its continuous review system by ch

ID: 362599 • Letter: I

Question

iBod begins a review of ordering policies for its continuous review system by checking the current policies for a sample of SKUs. Following are the characteristics of one item. Demand 65 units/ week (assume 52 weeks per year) Ordering cost $60/ order Holding cost $11/ unit/ year Lead time = 2 weeks Standard deviation of weekly demand 13 units cycle-service level = 88 percent 8. What is the EOQ for this item? What is the desired safety stock? a. b. Dr.H. Pg.3 What is the reorder point? what are the cost implications if the current policy for this item is Q= 200 and Safety stocks 180? (Hint: compare the total annual inventory costs for previous and current policy) iBod decided to change toperiodic review system to control the inventory. A recent review shows that the inventory for this item is 200 units. There were no scheduled receipts or backorders at the time. How many units should be ordered if today is the review day? (Hint: Calculate time between orders as the approximation of the time between reviews; expressed in weeks). c. d, e.

Explanation / Answer

a) EOQ = sqrt(2*Annual Demand*Order cost/Holding cost)

Annual demand = 65*52 = 3380

EOQ = sqrt(2*3380*60/11) = 192 units

b) Desired safety stock = z*Standard deviation*sqrt(Lead time)

z value for 88% service level is 1.17

Safety stock = 1.17*13*sqrt(2) = 21.51

c) Reorder point = Demand*Lead time + Safety stock

Reorder point = 65*2 + 21.51 = 151.51

d) In case Q = 192

Annual Holding cost = Q/2*Holding cost = 192/2*11 = 1056

Annual ordering cost = Annual demand/Q*Order cost = 3380/192*60 = 1056.25

Total = 2112

Now, Q = 200

Annual Holding cost = Q/2*Holding cost = 200/2*11 = 1100

Annual ordering cost = Annual demand/Q*Order cost = 3380/200*60 = 1014

Total = 1100+1014 = 2114

So, cost will increase