Complete the MRP schedule for the product below. Product A Lot Size = 100 Safety

Question

Complete the MRP schedule for the product below. Product A Lot Size = 100 Safety Stock = 50 Lead Time = 1 week Allocated = 200 In hand =600 WEEKS 1 2 3 4 5 Gross requirement 200 500 300 800 400 Scheduled receipt 100 Available Net requirements Planned order receipts Planned order releases 2. Product X has the structure given below. X P3 R2 S4 Q3 T2 V3 a) If 60 units 0f product X has to be produced, compute the bill of materials. ITEM QUANTITY P 60* 3 = 180 R 60* 2 = 120 S 60* 4 = 240 Q 120* 3 = 360 T 180* 2 = 360 V 120* 3 = 360 b) Given the following lead times draw the time phased product structure for X. If delivery is desired in week 10 from now. ITEM LEAD TIME IN WEEKS X 1 P 1 Q 2 R 3 S 2 T 3 V 2 1 2 3 4 5 6 7 8 9 10

Explanation / Answer

1)

Product A 1 2 3 4 5 Lot size 100 Gross requirement 200 500 300 800 400 Lead Time 1 week Scheduled Receipts 100 0 0 0 0 On hand 600 Available 850 750 350 150 0 Safety stock 50 Net Requirements 0 0 0 650 950 Allocated 200 Planned order reciept 0 100 100 100 100 Planned order release 100 100 100 100 100 (NOTE: Available = On hand + Safety Stock + Allocated) (since, the lot size is given as 100 hence, the gross requiremnt is not met in the last 2 weeks)

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