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Revisit the ImportHome.com case study, assume the costs of the GM soymilk maker

ID: 2570294 • Letter: R

Question

Revisit the ImportHome.com case study, assume the costs of the GM soymilk maker and GM cooker are $35 per unit. The annual inventory carrying cost is 18% of the product cost. Please answer the following questions:

1. For GM soymilk maker, calculate the annual shipping and inventory carrying costs under either full or half container. Which is better: full vs. half container?

2. For GM cooker, calculate the annual shipping and inventory carrying costs under either full or half container. Which is better: full vs. half container?

Please look at the case data table for the demand data of these products:

Month JY Soy GM Soy GM Cooker Price JY Soy Price GM Soy Price GM Cooker week 1 41 32 48 99.99 88.88 149.99 1 1 80 23 38 99.99 88.88 159.99 2 1 97 13 25 88.99 88.88 159.99 3 1 104 12 23 88.99 88.88 159.99 4 1 123 15 25 88.99 88.88 159.99 5 2 40 24 21 99.99 88.88 159.99 6 2 39 35 33 99.99 78.88 159.99 7 2 28 38 31 99.99 78.88 159.99 8 2 34 45 39 99.99 78.88 159.99 9 3 33 43 40 99.99 78.88 159.99 10 3 66 32 29 95.99 88.88 159.99 11 3 79 21 22 95.99 88.88 159.99 12 3 35 26 29 95.99 88.88 159.99 13 4 20 33 35 99.99 88.88 159.99 14 4 25 21 27 99.99 88.88 159.99 15 4 40 24 29 99.99 88.88 159.99 16 4 32 29 30 99.99 88.88 159.99 17 4 41 33 35 99.99 85.88 159.99 18 5 13 32 36 99.99 85.88 159.99 19 5 20 37 43 99.99 85.88 159.99 20 5 14 42 49 99.99 85.88 159.99 21 5 39 22 31 99.99 88.88 159.99 22 6 16 23 29 99.99 88.88 159.99 23 6 53 12 22 95.99 88.88 159.99 24 6 36 14 28 95.99 88.88 159.99 25 6 35 12 31 95.99 88.88 159.99 26 7 43 13 26 95.99 88.88 159.99 27 7 18 23 34 99.99 88.88 159.99 28 7 31 27 37 99.99 88.88 159.99 29 7 22 21 32 99.99 88.88 159.99 30 7 48 25 34 99.99 88.88 159.99 31 8 55 29 53 95.99 88.88 149.99 32 8 51 26 48 95.99 88.88 149.99 33 8 64 31 55 95.99 88.88 149.99 34 8 73 34 59 95.99 88.88 149.99 35 9 34 16 23 99.99 88.88 159.99 36 9 35 21 25 99.99 88.88 159.99 37 9 41 24 29 99.99 88.88 159.99 38 9 21 17 29 99.99 88.88 159.99 39 9 55 21 25 95.99 88.88 159.99 40 10 47 28 29 95.99 85.88 159.99 41 10 38 29 36 95.99 85.88 159.99 42 10 35 25 39 95.99 85.88 159.99 43 10 22 32 42 99.99 85.88 159.99 44 11 36 23 36 99.99 88.88 159.99 45 11 48 12 28 89.99 88.88 159.99 46 11 54 16 39 89.99 88.88 159.99 47 11 53 32 45 89.99 80.88 159.99 48 12 56 28 42 89.99 80.88 159.99 49 12 64 27 49 89.99 80.88 159.99 50 12 66 29 52 89.99 80.88 159.99 51 12 87 24 51 89.99 80.88 159.99 52 12 98 21 49 89.99 80.88 159.99 53

Explanation / Answer

Month

GM Soy

Shipping cost

Total(monthly) shipping cost

Shipping damage received per annum

Total(yearly) shipping cost

Total annual demand

1335

1

95

$15

$1,425

$18,000

$20,025

Standard deviation of Demand (monthly) = SD

26.72

2

142

$15

$2,130

We are not given information for shipping distribution in US and Canada, so we will take $15 as shipping cost per item assuming the distribution of shipping to US and Canada as 50:50.

Also assume the shipping damage charge is $1500 per month

Ordering cost (Full) = S1

3300

3

122

$15

$1,830

Ordering cost (Half) = S2

2300

4

140

$15

$2,100

Shipping cost per item (US)

$10

5

133

$15

$1,995

Shipping cost per item (Canada)

$20

6

49

$15

$735

Effective Shipping cost per annum

$2,025

7

109

$15

$1,635

Order quantity (Full) = Q1

1400

8

120

$15

$1,800

Order quantity (half) = Q2

700

9

99

$15

$1,485

Lead time (in months) = L

2

10

114

$15

$1,710

Z (assuming 5% chance of stockout)

1.645

11

83

$15

$1,245

Safety Stock (SS)

Z.SD.sqrt(L)

62

12

129

$15

$1,935

Average inventory level (based on full container)

AIL1 = (Q1)/2 + SS

762

Average inventory level (based on half container)

AIL2 = (Q2)/2 + SS

412

Conclution : Half container is better as the total relevant cost is less in this case

Carrying cost per unit (18% of $35)

h

$6.3

Carrying cost (Total) for full container

ICC1 = h*AIL1

$4,801.6

Carrying cost (Total) for half container

ICC2 = h*AIL2

$2,596.6

Total ordering cost per annum for full container

OC1 = (D/Q1)*S1

$3,146.8

Total ordering cost per annum for half container

OC2 = (D/Q2)*S2

$4,386.4

Total Relevant Cost for full container

ICC1+OC1

$7,948.4

Total Relevant Cost for half container

ICC2+OC2

$6,983.0

Month

GM Cooker

Shipping cost

Total(monthly) shipping cost

Shipping damage received per annum

Total(yearly) shipping cost

Total annual demand

1874

1

159

$15

$2,385

$18,000

$28,110

Standard deviation of Demand (monthly) = SD

38.54

2

124

$15

$1,860

We are not given information for shipping disribution in US and Canada, so we will take $15 as shipping cost per item assuming the distribution of shipping to US and Canada as 50:50.

Also assume the shipping damage charge is $1500 per month

Also assume that the container can contain max 1400 cookers as in case of Soymakers

Ordering cost (Full) = S1

3300

3

120

$15

$1,800

Ordering cost (Half) = S2

2300

4

156

$15

$2,340

Shipping cost per item (US)

$10

5

159

$15

$2,385

Shipping cost per item (Canada)

$20

6

110

$15

$1,650

Effective Shipping cost per annum

$10,110

7

163

$15

$2,445

Order quantity (Full) = Q1

1400

8

215

$15

$3,225

Order quantity (half) = Q2

700

9

131

$15

$1,965

Lead time (in months) = L

2

10

146

$15

$2,190

Z (assuming 5% chance of stockout)

1.645

11

148

$15

$2,220

Safety Stock (SS)

Z.SD.sqrt(L)

90

12

243

$15

$3,645

Average inventory level (based on full container)

AIL1 = (Q1)/2 + SS

790

Average inventory level (based on half container)

AIL2 = (Q2)/2 + SS

440

Conclusion : Half container is better as the total relevant cost is less in this case

Carrying cost per unit (18% of $35)

h

$6.3

Carrying cost (Total) for full container

ICC1 = h*AIL1

$4,974.9

Carrying cost (Total) for half container

ICC2 = h*AIL2

$2,769.9

Total ordering cost per annum for full container

OC1 = (D/Q1)*S1

$4,417.3

Total ordering cost per annum for half container

OC2 = (D/Q2)*S2

$6,157.4

Total Relevant Cost for full container

ICC1+OC1

$9,392.2

Total Relevant Cost for half container

ICC2+OC2

$8,927.3

Month

GM Soy

Shipping cost

Total(monthly) shipping cost

Shipping damage received per annum

Total(yearly) shipping cost

Total annual demand

1335

1

95

$15

$1,425

$18,000

$20,025

Standard deviation of Demand (monthly) = SD

26.72

2

142

$15

$2,130

We are not given information for shipping distribution in US and Canada, so we will take $15 as shipping cost per item assuming the distribution of shipping to US and Canada as 50:50.

Also assume the shipping damage charge is $1500 per month

Ordering cost (Full) = S1

3300

3

122

$15

$1,830

Ordering cost (Half) = S2

2300

4

140

$15

$2,100

Shipping cost per item (US)

$10

5

133

$15

$1,995

Shipping cost per item (Canada)

$20

6

49

$15

$735

Effective Shipping cost per annum

$2,025

7

109

$15

$1,635

Order quantity (Full) = Q1

1400

8

120

$15

$1,800

Order quantity (half) = Q2

700

9

99

$15

$1,485

Lead time (in months) = L

2

10

114

$15

$1,710

Z (assuming 5% chance of stockout)

1.645

11

83

$15

$1,245

Safety Stock (SS)

Z.SD.sqrt(L)

62

12

129

$15

$1,935

Average inventory level (based on full container)

AIL1 = (Q1)/2 + SS

762

Average inventory level (based on half container)

AIL2 = (Q2)/2 + SS

412

Conclution : Half container is better as the total relevant cost is less in this case

Carrying cost per unit (18% of $35)

h

$6.3

Carrying cost (Total) for full container

ICC1 = h*AIL1

$4,801.6

Carrying cost (Total) for half container

ICC2 = h*AIL2

$2,596.6

Total ordering cost per annum for full container

OC1 = (D/Q1)*S1

$3,146.8

Total ordering cost per annum for half container

OC2 = (D/Q2)*S2

$4,386.4

Total Relevant Cost for full container

ICC1+OC1

$7,948.4

Total Relevant Cost for half container

ICC2+OC2

$6,983.0

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